Categories
EXC KTM

2021 KTM 300 EXC User Manual

KTM logo

2021 KTM 300 EXC User Manual

The 2021 KTM 300 EXC is a sign of success in the world of off-road motorcycling. It has a thrilling mix of power and precision. This two-stroke enduro is a masterpiece of KTM’s never-ending quest for engineering greatness. It was made with an unwavering commitment to performance and versatility. The 2021 300 EXC is a great example of the brand’s long history in the world of dirt riding. It was made to handle difficult terrains with ease. This motorbike invites riders to enjoy the thrill of the trail with its powerful 2-stroke engine, high-tech suspension parts, and chassis that works well even in the toughest conditions. The 2021 KTM 300 EXC promises unforgettable adventures for those who want to see the wild beauty of off-road exploring. It combines cutting-edge technology with rugged durability in a way that works well together.

Opening the fuel tank filler cap

Danger
Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled.

  • Do not fuel the vehicle in the vicinity of open flames or lit cigarettes.
  • Switch off the engine for refueling.
  • Make sure that no fuel is spilled; particularly not on hot parts of the vehicle.
  • If any fuel is spilled, wipe it off immediately.
  • Observe the specifications for refueling.

Misuse

The vehicle must only be used as intended. Dangers can arise for people, property, and the environment through use not as intended. Any use of the vehicle beyond the intended and defined use constitutes misuse. Misuse also includes the use of operating and auxiliary fluids which do not meet the required specification for the respective use.

Safety advice
A number of safety instructions need to be followed to operate the product described safely. Therefore read this instruction and all further instructions included carefully. The safety instructions are highlighted in the text and are referred to in the relevant passages.

Info
Various information and warning labels are attached in prominent locations on the product described. Do not remove any information or warning labels. If they are missing, you or others may not recognize the dangers and may therefore be injured.

Degrees of risk and symbols
Danger
Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the appropriate measures are not taken.

Warning
Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken.

Caution
Identifies a danger that may lead to minor injuries if the appropriate measures are not taken.

Note
Identifies a danger that will lead to considerable machine and material damage if the appropriate measures are not taken.

Note
Indicates a danger that will lead to environmental damage if the appropriate measures are not taken.

Tampering warning
Tampering with the noise control system is prohibited. Federal law prohibits the following acts or the causing thereof:

  1. The removal or rendering inoperative by any person other than for purposes of servicing, repair, or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use, or 2 the use of the vehicle after such device or element of the design has been removed or rendered inoperative by any person.

Among those acts presumed to constitute tampering are the acts listed below:

  1. Removal or puncturing of the main silencers, baffles, header pipes, or any other components which conduct exhaust gases.
  2. Removal or puncturing of parts of the intake system.
  3. Lack of proper maintenance.
  4. Replacing moving parts of the vehicle, or parts of the exhaust system or intake system, with parts other than those specified by the manufacturer.

Safe operation
Danger
The danger of accidents A rider who is not fit to ride poses a danger to him or herself and others.

  • Do not operate the vehicle if you are not fit to ride due to alcohol, drugs or medication.
  • Do not operate the vehicle if you are physically or mentally impaired.

Danger
The danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death.

  • Always make sure there is sufficient ventilation when running the engine.
  • Use effective exhaust extraction when starting or running the engine in an enclosed space.

Warning
The danger of burns Some vehicle components become very hot when the vehicle is operated.

  • Do not touch any parts such as the exhaust system, radiator, engine, shock absorber, or brake system before the vehicle parts have cooled down.
  • Let the vehicle parts cool down before you perform any work on the vehicle.

Only operate the vehicle when it is in perfect technical condition, in accordance with its intended use, and in a safe and environmentally compatible manner. The vehicle should only be used by trained persons. An appropriate driver’s license is needed to drive the vehicle on public roads. Have malfunctions that impair safety are promptly eliminated by an authorized KTM workshop. Adhere to the information and warning labels on the vehicle.

Warning
Risk of injury Missing or poor protective clothing presents an increased safety risk.

  • Wear appropriate protective clothing such as helmets, boots, gloves as well as trousers, and a jacket with protectors on all rides.
  • Always wear protective clothing that is in good condition and meets the legal regulations.
  • In the interest of your own safety, KTM recommends that you only operate the vehicle while wearing protective clothing.

Work rules
Unless specified otherwise, the ignition must be turned off during all work (models with the ignition lock, models with remote key) or the engine must be at a standstill (models without ignition lock or remote key). Special tools are necessary for certain tasks. The tools are not a component of the vehicle but can be ordered using the number in parentheses. Example: bearing puller (15112017000) During assembly, use new parts to replace parts that cannot be reused (e.g. self-locking screws and nuts, expansion screws, seals, sealing rings, O-rings, pins, and lock washers). In the case of certain screws, a screw adhesive (e.g. Loctite®) is required. Observe the manufacturer’s instructions. If a thread locker (e.g., Precote®) has already been applied to a new part, do not apply any additional thread locker. After disassembly, clean the parts that are to be reused and check them for damage and wear. Change damaged or worn parts. After completing a repair or service work, check the operating safety of the vehicle.

Environment
If you use your motorcycle responsibly, you can ensure that problems and conflicts do not occur. To protect the future of the motorcycle sport, make sure that you use your motorcycle legally, display environmental consciousness, and respect the rights of others. When disposing of used oil, other operating and auxiliary fluids, and used components, comply with the laws and regulations of the respective country. Because motorcycles are not subject to the EU regulations governing the disposal of used vehicles, there are no legal regulations that pertain to the disposal of an end-of-life motorcycle. Your authorized KTM dealer will be glad to advise you.

Owner’s Manual
It is important that you read this Owner’s Manual carefully and completely before making your first trip. The Owner’s manual contains useful information and many tips on how to operate, handle, and service your motorcycle. Only then will you find out how to customize the vehicle ideally for your own use and how you can protect yourself from injury? Keep the Owner’s Manual in an accessible place to enable you to refer to it as needed. If you would like to know more about the vehicle or have questions about the material you read, please contact an authorized KTM dealer. The Owner’s Manual is an important component of the vehicle and must be handed over to the new owner if the vehicle is sold. The Owner’s Manual is also available for download from your authorized KTM dealer and on the KTM website.
International KTM Website: http://www.ktm.com

Possible states

  • Fuel supply closed OFF – Fuel cannot flow from the fuel tank to the carburetor.
  • Open fuel supply ON – Fuel can flow from the fuel tank to the carburetor. The fuel tank empties down to the reserve level.
  • Fuel reserve supply open RES – Fuel can flow from the fuel tank to the carburetor. The fuel tank empties completely.http://www.ktm.com

FAQ

1. Q: What is the KTM 300 EXC 2021?

A: The KTM 300 EXC 2021 is a two-stroke off-road motorcycle designed for enduro and trail riding.

2. Q: What type of engine does the 2021 300 EXC have?

A: The 2021 300 EXC is powered by a 2-stroke single-cylinder engine known for its power and torque in off-road situations.

3. Q: What is the engine displacement of the 300 EXC 2021?

A: The engine of the 2021 300 EXC has a displacement of around 293 cc.

4. Q: What type of riding is the 300 EXC 2021 designed for?

A: The 2021 300 EXC is designed primarily for enduro and off-road riding, making it suitable for challenging terrains and trails.

5. Q: Does the 2021 300 EXC have electric start?

A: Yes, many models of the 2021 300 EXC come equipped with an electric starter for convenient starting.

6. Q: How much does the 2021 300 EXC weigh?

A: The weight of the 2021 300 EXC can vary based on the specific model and features, but it’s generally around 105-110 kg (231-243 lbs) without fuel.

7. Q: What type of suspension does the 2021 300 EXC have?

A: The 2021 300 EXC is equipped with high-quality suspension components, typically featuring front and rear adjustable WP XPLOR suspension.

8. Q: Can I adjust the suspension settings on the 2021 300 EXC?

A: Yes, the suspension settings on the 2021 300 EXC can often be adjusted to match your riding style and preferences.

9. Q: Is the 2021 300 EXC suitable for competition?

A: Yes, the 2021 300 EXC is a popular choice among enduro riders and can be used for both recreational riding and competition.

10. Q: What is the fuel capacity of the 2021 300 EXC?

A: The fuel tank capacity of the 2021 300 EXC is usually around 9-10 liters (2.4-2.6 gallons).

11. Q: Does the 2021 300 EXC have a kickstarter?

A: Yes, many models of the 2021 300 EXC come with a kickstarter as a backup option for starting the engine.

12. Q: Is the 2021 300 EXC street legal?

A: The street legality of the 2021 300 EXC can vary depending on your region and local regulations. Some versions might be street-legal with the necessary modifications.

13. Q: What type of transmission does the 2021 300 EXC have?

A: The 2021 300 EXC typically features a 6-speed transmission, optimized for off-road riding.

14. Q: Are there different power modes on the 2021 300 EXC?

A: Many models of the 2021 300 EXC offer multiple power modes to adjust the engine’s power delivery for different riding conditions.

15. Q: Can I add aftermarket accessories to the 2021 300 EXC?

A: Yes, the 2021 300 EXC can often be customized with various aftermarket accessories to enhance performance, comfort, and aesthetics.

Useful Link

KTM 250 EXC TPI 2022 User Manual
KTM 250 EXC-F BR 2017 User Manual

Categories
EXC KTM

KTM 300 EXC 2020 User Manual

KTM logo

KTM 300 EXC 2020

The KTM 300 EXC is a popular off-road motorcycle model introduced by KTM in 2020. It is part of the EXC lineup, which is designed for enduro riding and competition.

The KTM 300 EXC 2020 model is powered by a 293.2cc two-stroke engine. This engine is known for its exceptional power-to-weight ratio, providing strong torque and high-performance characteristics. It features KTM’s power valve technology, which helps deliver smooth and controllable power delivery across the RPM range.

One of the key features of the KTM 300 EXC is its lightweight and durable chassis. The frame is constructed from high-quality chromoly steel, providing excellent rigidity and stability while keeping the overall weight low. This contributes to the bike’s agility and maneuverability in off-road riding conditions.

The suspension on the KTM 300 EXC is handled by top-of-the-line WP XPLOR components. It comes with a WP XPLOR 48mm upside-down fork at the front and a WP XPLOR PDS shock absorber at the rear. These suspension components are fully adjustable, allowing riders to fine-tune the bike’s performance based on their preferences and the specific terrain.

Other notable features of the KTM 300 EXC include an electric starter, hydraulic clutch, Brembo brakes, a six-speed transmission, and a multifunctional LCD display that provides important information to the rider.

Additionally, the KTM 300 EXC incorporates advanced technology such as a digital mapping switch, allowing riders to choose between different engine power maps to suit various riding conditions or preferences.

Overall, the KTM 300 EXC 2020 model is designed for off-road enthusiasts and professional riders who demand a powerful, lightweight, and versatile motorcycle for enduro racing and challenging terrains. It offers the combination of a potent two-stroke engine, advanced suspension, and top-notch components to provide an exhilarating and capable off-road riding experience.

Locking the steering

This vehicle has been designed and built to withstand the normal stresses and strains of racing. This vehicle complies with the currently valid regulations and categories of the top international motorsports organizations.
Info
This vehicle is only authorized for operation on public roads in the homologated (restricted) version. The unrestricted version of this vehicle must only be operated in closed-off areas away from public highway traffic. This vehicle is designed for use in offroad endurance competition, and not primarily for use in motocross.

Note
The danger of damage The parked vehicle can roll away or fall over.

  • Park the vehicle on a firm and level surface.
Safety advice
A number of safety instructions need to be followed to operate the product described safely. Therefore read this instruction and all further instructions included carefully. The safety instructions are highlighted in the text and are referred to at the relevant passages.
Info
Various information and warning labels are attached in prominent locations on the product described. Do not remove any information or warning labels. If they are missing, you or others may not recognize the dangers and may therefore be injured.
Degrees of risk and symbols
Danger
Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the appropriate measures are not taken.
Warning
Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken.
Caution
Identifies a danger that may lead to minor injuries if the appropriate measures are not taken.
Note
Identifies a danger that will lead to considerable machine and material damage if the appropriate measures are not taken.
Note
Indicates a danger that will lead to environmental damage if the appropriate measures are not taken.
Tampering warning
Tampering with the noise control system is prohibited. Federal law prohibits the following acts or the causing thereof:
  1. The removal or rendering inoperative by any person other than for purposes of servicing, repair, or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use, or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

Among those acts presumed to constitute tampering are the acts listed below:

  1. Removal or puncturing of the main silencers, baffles, header pipes or any other components which conduct exhaust gases.
  2. Removal or puncturing of parts of the intake system.
  3. Lack of proper maintenance.
  4. Replacing moving parts of the vehicle, or parts of the exhaust system or intake system, with parts other than those specified by the manufacturer.

Safe operation
Danger
The danger of accidents A rider who is not fit to ride poses a danger to him or herself and others.

  • Do not operate the vehicle if you are not fit to ride due to alcohol, drugs or medication.
  • Do not operate the vehicle if you are physically or mentally impaired.

Danger
The danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death.

  • Always make sure there is sufficient ventilation when running the engine.
  • Use effective exhaust extraction when starting or running the engine in an enclosed space.

Warning
The danger of burns Some vehicle components become very hot when the vehicle is operated.

  • Do not touch any parts such as the exhaust system, radiator, engine, shock absorber, or brake system before the vehicle parts have cooled down.
  • Let the vehicle parts cool down before you perform any work on the vehicle.

Only operate the vehicle when it is in perfect technical condition, in accordance with its intended use, and in a safe and environmentally compatible manner. The vehicle should only be used by trained persons. An appropriate driver’s license is needed to drive the vehicle on public roads. Have malfunctions that impair safety are promptly eliminated by an authorized KTM workshop. Adhere to the information and warning labels on the vehicle.

Warning
Risk of injury Missing or poor protective clothing presents an increased safety risk.

  • Wear appropriate protective clothing such as helmets, boots, gloves as well as trousers, and a jacket with protectors on all rides.
  • Always wear protective clothing that is in good condition and meets the legal regulations.
    In the interest of your own safety, KTM recommends that you only operate the vehicle while wearing protective clothing.

Work rules
Unless specified otherwise, the ignition must be turned off during all work (models with the ignition lock, models with remote key) or the engine must be at a standstill (models without ignition lock or remote key). Special tools are necessary for certain tasks. The tools are not a component of the vehicle but can be ordered using the number in parentheses. Example: bearing puller (15112017000) During assembly, use new parts to replace parts that cannot be reused (e.g. self-locking screws and nuts, expansion screws, seals, sealing rings, O-rings, pins, and lock washers). In the case of certain screws, a screw adhesive (e.g. Loctite®) is required. Observe the manufacturer’s instructions. If a thread locker (e.g., Precote®) has already been applied to a new part, do not apply any additional thread locker. After disassembly, clean the parts that are to be reused and check them for damage and wear. Change damaged or worn parts. After completing a repair or service work, check the operating safety of the vehicle.

Environment
If you use your motorcycle responsibly, you can ensure that problems and conflicts do not occur. To protect the future of the motorcycle sport, make sure that you use your motorcycle legally, display environmental consciousness, and respect the rights of others. When disposing of used oil, other operating and auxiliary fluids, and used components, comply with the laws and regulations of the respective country. Because motorcycles are not subject to the EU regulations governing the disposal of used vehicles, there are no legal regulations that pertain to the disposal of an end-of-life motorcycle. Your authorized KTM dealer will be glad to advise you.

Owner’s Manual
It is important that you read this Owner’s Manual carefully and completely before making your first trip. The Owner’s The manual contains useful information and many tips on how to operate, handle, and service your motorcycle. Only then will you find out how to customize the vehicle ideally for your own use and how you can protect yourself from injury? Keep the Owner’s Manual in an accessible place to enable you to refer to it as needed. If you would like to know more about the vehicle or have questions on the material you read, please contact an authorized KTM dealer. The Owner’s Manual is an important component of the vehicle and must be handed over to the new owner if the the vehicle is sold. The Owner’s Manual is also available for download from your authorized KTM dealer and on the KTM website.
International KTM Website: http://www.ktm.com

Advice on preparing for first use

Info
When using your motorcycle, remember that others may feel disturbed by excessive noise.

  • Make sure that the pre-sales inspection work has been carried out by an authorized KTM workshop.
  • You will receive a delivery certificate when the vehicle is handed over.
  • Before riding for the first time, read the entire Owner’s Manual carefully.
  • Get to know the controls.
  • Adjust the basic position of the clutch lever. ( p. 81)
  • Adjust the free travel of the handbrake lever. ( p. 84)

Reference Link

Download Link: https://www.ktm.com/en-us/service/manuals.html

Categories
EXC KTM

KTM 250 EXC TPI 2021 User Manual

KTM logo

KTM 250 EXC TPI 2021

The KTM 250 EXC TPI 2021 is an off-road motorcycle manufactured by KTM, an Austrian motorcycle brand renowned for its off-road expertise. The 250 EXC TPI is part of the EXC lineup, designed specifically for enduro riding and competition. One of the key features of the 2021 model is its advanced fuel injection technology, known as TPI (Transfer Port Injection).

The KTM 250 EXC TPI 2021 is powered by a 249cc, single-cylinder, 2-stroke engine with fuel injection. The TPI system precisely injects fuel into the engine’s transfer ports, ensuring optimal combustion and improved throttle response. This technology eliminates the need for a carburetor, resulting in better fuel efficiency, cleaner emissions, and consistent performance at different altitudes and weather conditions.

The motorcycle features a lightweight and sturdy chromoly steel frame, providing excellent handling and durability. It is equipped with high-quality suspension components, including a WP XPLOR front fork and a WP XPLOR PDS (Progressive Damping System) rear shock. These components offer superior damping characteristics, allowing the bike to handle rough terrain and absorb impacts with ease.

Braking performance is taken care of by high-performance Brembo hydraulic disc brakes. The front and rear disc brakes provide reliable stopping power and precise control, ensuring rider safety and confidence in various off-road conditions.

The ergonomics of the KTM 250 EXC TPI 2021 are designed to optimize rider comfort and control. The slim and agile design allows for easy maneuverability through tight trails and obstacles. The seat is designed for long-distance comfort, and the handlebars are positioned for optimal control and leverage.

As an enduro motorcycle, the KTM 250 EXC TPI 2021 comes equipped with off-road-specific features. These include a skid plate to protect the engine and frame from rocks and debris, handguards to shield the rider’s hands from branches and obstacles, and a larger capacity fuel tank for extended range during longer rides.

It’s worth noting that the specifications and features may vary depending on the region or country. Therefore, it is always recommended to consult the official documentation or reach out to KTM or their authorized dealers for the most accurate and up-to-date information regarding the KTM 250 EXC TPI 2021 model.

Additional information

Any further work that results from the compulsory work or from the recommended work must be ordered separately and invoiced separately. Different service intervals may apply in your country, depending on the local operating conditions. Individual service intervals and scopes may change in the course of technical developments. The most up-to-date service schedule can always be found on KTM Dealer.net. Your authorized KTM dealer will be happy to advise you.

(All XC‑W models)
This vehicle has been designed and built to withstand the normal stresses and strains of racing. This vehicle complies with the currently valid regulations and categories of the top international motorsports organizations.

Info
This vehicle is not approved for use on public roads. This vehicle is designed for use in offroad endurance competition, and not primarily for use in motocross.

Compression damping of the shock absorber

The compression damping of the shock absorber is divided into two ranges: high-speed and low-speed. High-speed and low-speed refer to the compression speed of the rear wheel suspension and not to the vehicle speed. The high-speed compression adjuster has an effect, for example, when landing after a jump: the rear wheel suspension compresses quickly. The low-speed compression adjuster has an effect, for example, when riding over long ground swells: the rear wheel suspension compresses slowly. These two ranges can be adjusted separately, although the transition between high-speed and low-speed is gradual. Thus, modifications in the high-speed range affect the compression damping in the low-speed range and vice versa.

Info
Various information and warning labels are attached in prominent locations on the product described. Do not remove any information or warning labels. If they are missing, you or others may not recognize the dangers and may therefore be injured.

Degrees of risk and symbols
Danger
Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the appropriate measures are not taken.

Warning
Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken.

Caution
Identifies a danger that may lead to minor injuries if the appropriate measures are not taken.

Note
Identifies a danger that will lead to considerable machine and material damage if the appropriate measures are not taken.

Note
Indicates a danger that will lead to environmental damage if the appropriate measures are not taken.

Tampering warning
Tampering with the noise control system is prohibited. Federal law prohibits the following acts or the causing thereof:

  1. The removal or rendering inoperative by any person other than for purposes of servicing, repair, or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use, or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

Among those acts presumed to constitute tampering are the acts listed below:

  1. Removal or puncturing of the main silencers, baffles, header pipes or any other components which conduct exhaust gases.
  2. Removal or puncturing of parts of the intake system.
  3. Lack of proper maintenance.
  4. Replacing moving parts of the vehicle, or parts of the exhaust system or intake system, with parts other than those specified by the manufacturer.

Safe operation
Danger
The danger of accidents A rider who is not fit to ride poses a danger to him or herself and others.

  1. Do not operate the vehicle if you are not fit to ride due to alcohol, drugs or medication.
  2. Do not operate the vehicle if you are physically or mentally impaired.

Danger
The danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death.

  1. Always make sure there is sufficient ventilation when running the engine.
  2. Use effective exhaust extraction when starting or running the engine in an enclosed space.

Warning
The danger of burns Some vehicle components become very hot when the vehicle is operated.

  • Do not touch any parts such as the exhaust system, radiator, engine, shock absorber, or brake system before the vehicle parts have cooled down.
  • Let the vehicle parts cool down before you perform any work on the vehicle.

Only operate the vehicle when it is in perfect technical condition, in accordance with its intended use, and in a safe and environmentally compatible manner. The vehicle should only be used by trained persons. An appropriate driver’s license is needed to drive the vehicle on public roads. Have malfunctions that impair safety are promptly eliminated by an authorized KTM workshop. Adhere to the information and warning labels on the vehicle.

Protective clothing
Warning
Risk of injury Missing or poor protective clothing presents an increased safety risk.

  • Wear appropriate protective clothing such as helmets, boots, gloves as well as trousers, and a jacket with protectors on all rides.
  • Always wear protective clothing that is in good condition and meets the legal regulations.
    In the interest of your own safety, KTM recommends that you only operate the vehicle while wearing protective clothing.

Work rules
Unless specified otherwise, the ignition must be turned off during all work (models with the ignition lock, models with remote key) or the engine must be at a standstill (models without ignition lock or remote key). Special tools are necessary for certain tasks. The tools are not a component of the vehicle but can be ordered using the number in parentheses.
Example: bearing puller (15112017000) During assembly, use new parts to replace parts that cannot be reused (e.g. self-locking screws and nuts, expansion screws, seals, sealing rings, O-rings, pins, and lock washers). In the case of certain screws, a screw adhesive (e.g. Loctite®) is required. Observe the manufacturer’s instructions. If a thread locker (e.g., Precote®) has already been applied to a new part, do not apply any additional thread locker. After disassembly, clean the parts that are to be reused and check them for damage and wear. Change damaged or worn parts. After completing a repair or service work, check the operating safety of the vehicle.

Environment
If you use your motorcycle responsibly, you can ensure that problems and conflicts do not occur. To protect the future of the motorcycle sport, make sure that you use your motorcycle legally, display environmental consciousness, and respect the rights of others. When disposing of used oil, other operating and auxiliary fluids, and used components, comply with the laws and regulations of the respective country. Because motorcycles are not subject to the EU regulations governing the disposal of used vehicles, there are no legal regulations that pertain to the disposal of an end-of-life motorcycle. Your authorized KTM dealer will be glad to advise you.

Owner’s Manual
It is important that you read this Owner’s Manual carefully and completely before making your first trip. The Owner’s manual contains useful information and many tips on how to operate, handle, and service your motorcycle. Only then will you find out how to customize the vehicle ideally for your own use and how you can protect yourself from injury? Keep the Owner’s Manual in an accessible place to enable you to refer to it as needed. If you would like to know more about the vehicle or have questions about the material you read, please contact an authorized KTM dealer. The Owner’s Manual is an important component of the vehicle and must be handed over to the new owner if the vehicle is sold. The Owner’s Manual is also available for download from your authorized KTM dealer and on the KTM website.
International KTM Website: http://www.ktm.com

Customer service
Your authorized KTM dealer will be happy to answer any questions you may have on your vehicle and KTM. A list of authorized KTM dealers can be found on the KTM website.
International KTM Website: http://www.ktm.com

Reference Link

Download Link: https://www.ktm.com/en-us/service/manuals.html

Categories
EXC EXC TPI KTM

KTM 250 EXC TPI 2022 User Manual

KTM logo

KTM 250 EXC TPI 2022

The KTM 250 EXC TPI 2022 is an off-road motorcycle introduced by KTM, an Austrian motorcycle brand. It belongs to the EXC lineup, which is specifically designed for enduro riding and competition. The 250 EXC TPI stands out for its advanced fuel injection technology, providing improved performance, fuel efficiency, and reduced emissions.

The 2022 KTM 250 EXC TPI is powered by a 249cc, single-cylinder, 2-stroke engine with fuel injection. The TPI (Transfer Port Injection) system precisely injects fuel into the engine’s transfer ports, enhancing throttle response and overall engine performance. This technology eliminates the need for a carburetor, resulting in smoother power delivery and improved fuel efficiency compared to traditional carbureted engines.

The motorcycle features a lightweight and durable chromoly steel frame designed for optimal handling and stability. It incorporates high-quality suspension components, including a WP XPLOR front fork and a WP XPLOR PDS rear shock absorber. These components offer excellent damping and adjustability to tackle a variety of off-road terrains.

The braking system of the KTM 250 EXC TPI 2022 consists of high-performance Brembo hydraulic disc brakes. These brakes provide reliable stopping power and precise control in demanding off-road conditions.

In terms of ergonomics, the KTM 250 EXC TPI is designed to provide a comfortable and controlled riding experience. It features a slim and maneuverable design, allowing riders to navigate through tight trails and obstacles easily. The seat is designed for comfort during longer rides, and the handlebars are positioned for optimal control and leverage.

As an enduro motorcycle, the KTM 250 EXC TPI 2022 is equipped with off-road-specific features. These may include a skid plate to protect the engine and frame from rocks and debris, handguards to shield the rider’s hands, a larger capacity fuel tank for extended riding range, and a headlight and taillight for legal and safe riding on public roads.

It’s important to note that while the information provided here is based on the general specifications and features of the KTM 250 EXC TPI 2022 model, it is always recommended to consult the official documentation or reach out to KTM or their authorized dealers for the most accurate and up-to-date information regarding specifications, features, and availability.

PREPARING FOR USE

Info
When using your motorcycle, remember that others may feel disturbed by excessive noise.

  • Make sure that the pre-delivery inspection work has been carried out by an authorized KTM workshop.

You receive a delivery certificate and the Service and Warranty Booklet at vehicle handover.

  • Before your first trip, read the entire operating instructions carefully.
  • Get to know the controls.
  • Adjust the basic position of the clutch lever. ( p. 73) (All EXC models)
  • Adjust the free travel of the hand brake lever. ( p. 77) (All XC-W models)
  • Adjust the basic position of the hand brake lever. ( p. 77)
  • Adjust the basic position of the foot brake lever. ( p. 81)
  • Adjust the basic position of the shift lever. ( p. 105)
  • Get used to handling the motorcycle on a suitable piece of land before making a longer trip.

Info
When offroad, being accompanied by another person on another vehicle so that you can help each other is recommended.

  • Try also to ride as slowly as possible and in a standing position to get a better feeling for the vehicle.
  • Do not make any offroad trips that over-stress your ability and experience.

Info
Various information and warning labels are attached in prominent locations on the product described. Do not remove any information or warning labels. If they are missing, you or others may not recognize the dangers and may therefore be injured.

Degrees of risk and symbols

Danger

Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the appropriate measures are not taken.

Warning
Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken.

Caution
Identifies a danger that may lead to minor injuries if the appropriate measures are not taken.

Note
Identifies a danger that will lead to considerable machine and material damage if the appropriate measures are not taken.

Note
Indicates a danger that will lead to environmental damage if the appropriate measures are not taken.

Tampering warning

Tampering with the noise control system is prohibited. Federal law prohibits the following acts or the causing thereof:

  1. The removal or rendering inoperative by any person other than for purposes of servicing, repair, or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use, or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

Among those acts presumed to constitute tampering are the acts listed below:

  1. Removal or puncturing of the main silencers, baffles, header pipes or any other components which conduct
    exhaust gases.
  2. Removal or puncturing of parts of the intake system.
  3. Lack of proper maintenance.
  4. Replacing moving parts of the vehicle, or parts of the exhaust system or intake system, with parts other than
    those specified by the manufacturer.

Safe operation

Danger
The danger of accidents A rider who is not fit to ride poses a danger to him or herself and others.

  • Do not operate the vehicle if you are not fit to ride due to alcohol, drugs, or medication.
  • Do not operate the vehicle if you are physically or mentally impaired.

Danger
The danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death.

  • Always make sure there is sufficient ventilation when running the engine.
  • Use effective exhaust extraction when starting or running the engine in an enclosed space.

Warning
The danger of burns Some vehicle components become very hot when the vehicle is operated.

  • Do not touch any parts such as the exhaust system, radiator, engine, shock absorber, or brake system
    before the vehicle parts have cooled down.
  • Let the vehicle parts cool down before you perform any work on the vehicle.

Only operate the vehicle when it is in perfect technical condition, in accordance with its intended use, and in a safe and environmentally compatible manner. The vehicle should only be used by trained persons. An appropriate driver’s license is needed to drive the vehicle on public roads. Have malfunctions that impair safety are promptly eliminated by an authorized KTM workshop. Adhere to the information and warning labels on the vehicle.

Protective clothing
Warning
Risk of injury Missing or poor protective clothing presents an increased safety risk.

  • Wear appropriate protective clothing such as helmets, boots, gloves as well as trousers, and a jacket with protectors on all rides. Always wear protective clothing that is in good condition and meets the legal regulations. In the interest of your own safety, KTM recommends that you only operate the vehicle while wearing protective clothing.

Work rules
Unless specified otherwise, the ignition must be turned off during all work (models with the ignition lock, models with remote key) or the engine must be at a standstill (models without ignition lock or remote key). Special tools are necessary for certain tasks. The tools are not a component of the vehicle but can be ordered using the number in parentheses.
Example: bearing puller (15112017000) During assembly, use new parts to replace parts that cannot be reused (e.g. self-locking screws and nuts, expansion screws, seals, sealing rings, O-rings, pins, and lock washers). In the case of certain screws, a screw adhesive (e.g. Loctite®) is required. Observe the manufacturer’s instructions. If a thread locker (e.g., Precote®) has already been applied to a new part, do not apply any additional thread locker. After disassembly, clean the parts that are to be reused and check them for damage and wear. Change damaged or worn parts. After completing a repair or service work, check the operating safety of the vehicle.

Environment
If you use your motorcycle responsibly, you can ensure that problems and conflicts do not occur. To protect the future of the motorcycle sport, make sure that you use your motorcycle legally, display environmental consciousness, and respect the rights of others. When disposing of used oil, other operating and auxiliary fluids, and used components, comply with the laws and regulations of the respective country. Because motorcycles are not subject to the EU regulations governing the disposal of used vehicles, there are no legal regulations that pertain to the disposal of an end-of-life motorcycle. Your authorized KTM dealer will be glad to advise you.

Owner’s Manual
Read this owner’s manual carefully and completely before making your first trip. The Owner’s Manual contains useful information and many tips on how to operate, handle, and service your motorcycle. This is the only way to find out how best to customize the vehicle for your own use and how you can protect yourself from injury. Tip Store the Owner’s Manual on your terminal device, for example, so that you can read it whenever you need to. If you would like to know more about the vehicle or have questions on the material you read, please contact an authorized KTM dealer. The Owner’s Manual is an important component of the vehicle. If the vehicle is sold, the Owner’s Manual must be downloaded again by the new owner. The Owner’s Manual can be downloaded several times using the QR code or the link on the delivery certificate. The Owner’s Manual is also available for download from your authorized KTM dealer and on the KTM website. A printed copy can also be ordered from your authorized KTM dealer.
International KTM Website: KTM.COM

Reference Link

Download Link: https://www.ktm.com/en-us/service/manuals.html

Categories
EXC KTM

KTM 250 EXC Six Days 2015 User Manual

KTM logo

KTM 250 EXC Six Days 2015

The KTM 250 EXC Six Days 2015 is a special edition off-road motorcycle manufactured by KTM, an Austrian motorcycle brand. It is part of the “Six Days” lineup, which pays homage to the International Six Days Enduro (ISDE), a prestigious off-road endurance competition.

The 2015 KTM 250 EXC Six Days edition shares many similarities with the standard 250 EXC model but comes with additional features and upgrades to enhance its off-road performance and durability.

Powering the KTM 250 EXC Six Days is a 249cc, single-cylinder, 2-stroke engine. Two-stroke engines are known for their lightweight design and high power output. The engine is equipped with KTM’s power valve system, optimizing power delivery for different riding conditions and ensuring strong performance throughout the rev range.

The motorcycle features a lightweight chromoly steel frame, designed to provide excellent handling and durability. It is equipped with high-quality suspension components, including a WP upside-down front fork and a WP PDS rear shock absorber. These components offer ample suspension travel and adjustability to tackle rough off-road terrain.

The KTM 250 EXC Six Days 2015 comes with several notable features specific to the Six Days edition. These include a special graphics package, highlighting the bike’s limited edition status and celebrating the ISDE event. Additionally, the motorcycle may have unique components such as a skid plate, handguards, and a muffler with a Six Days logo.

To enhance the bike’s off-road performance, the 250 EXC Six Days may have gearing modifications for improved low-end torque and better handling in technical terrain. It may also have a larger capacity fuel tank to extend riding range during long-distance off-road excursions.

As with other enduro motorcycles, the KTM 250 EXC Six Days 2015 is equipped with features such as a headlight and taillight for legal riding on public roads, a kickstand for convenience during stops, and other off-road specific components to handle the rigors of off-road riding.

It’s important to note that the information provided here is specific to the 2015 KTM 250 EXC Six Days edition. For the most accurate and up-to-date specifications and features, it is recommended to consult the official documentation or reach out to KTM or their authorized dealers.

RIDING INSTRUCTIONS

Checks and maintenance work when preparing for use

Info
Before riding the vehicle, always check its condition and operating safety. The vehicle must be in perfect technical condition when used.

  • Check the gear oil level. ( p. 107)
  • Check the electrical system.
  • Check the front brake fluid level. ( p. 78)
  • Check the rear brake fluid level. ( p. 82)
  • Check the front brake linings. ( p. 79)
  • Check the rear brake linings. ( p. 83)
  • Check that the brake system is functioning properly.
  • Check the coolant level. ( p. 99)
  • Check the chain for dirt. ( p. 68)
  • Check the chain, rear sprocket, engine sprocket, and chain guide. ( p. 70)
  • Check the chain tension. ( p. 68)
  • Check the tire condition. ( p. 88)
  • Check the tire air pressure. ( p. 89)
  • Check the spoke tension. ( p. 89)
  • Clean the dust boots of the fork legs. ( p. 51)
  • Bleed the fork legs. ( p. 50)
  • Check the air filter.
  • Check the settings of all controls and ensure that they can be operated smoothly.
  • Check all screws, nuts and hose clamps regularly for tightness.
  • Check the fuel supply.

Note
Engine failure High engine speeds in cold engines have a negative effect on the service life of the engine.

  • Always warm up the engine at low engine speeds.

Info
The vehicle has various information and warning labels at prominent locations. Do not remove information/warning labels. If they are missing, you or others may not recognize dangers and may therefore be injured.

Degrees of risk and symbols
Danger
Indicates a danger that will immediately and invariably lead to fatal or serious permanent injury if the appropriate measures are not taken.

Warning
Indicates a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken.

Caution
Indicates a danger that may lead to minor injuries if the appropriate measures are not taken.

Note
Indicates a danger that will lead to considerable machine and material damage if the appropriate measures are not taken.

Warning
Indicates a danger that will lead to environmental damage if the appropriate measures are not taken.

Tampering warning
Tampering with the noise control system is prohibited. Federal law prohibits the following acts or the causing thereof:

  1. The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use, or 2 the use of the vehicle after such device or element of the design has been removed or rendered inoperative by any person.

Among those acts presumed to constitute tampering are the acts listed below:

  1. Removal or puncturing of the main silencer, baffles, header pipes, or any other components which conduct exhaust gases.
  2. Removal or puncturing of parts of the intake system.
  3. Lack of proper maintenance.
  4. Replacing moving parts of the vehicle, or parts of the exhaust or intake system, with parts other than those specified by the manufacturer.

Safe operation
Danger
The danger of accidents and Danger arising from the rider’s judgment being impaired.

  • Do not operate the vehicle while under the influence of alcohol, drugs, and certain medications or physically or mentally impaired.

Danger
The danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and/or death.

  • When running the engine, always make sure there is sufficient ventilation, and do not start or run the engine in an enclosed space without an effective exhaust extraction system.

Warning
The danger of burns Some vehicle components become very hot when the vehicle is operated.

  • Do not touch hot components such as the exhaust system, radiator, engine, shock absorber, and brake system. Allow these
    components to cool down before starting work on them.

Only operate the vehicle when it is in perfect technical condition, in accordance with its intended use, and in a safe and environmentally compatible manner. The vehicle should only be used by trained persons. An appropriate driver’s license is needed to ride the vehicle on public roads. Have malfunctions that impair safety are promptly eliminated by an authorized KTM workshop. Adhere to the information and warning labels on the vehicle.

Protective clothing
Warning
Risk of injury Missing or poor protective clothing presents an increased safety risk.

  • Wear protective clothing (helmet, boots, gloves, pants, and jacket with protectors) every time you ride the vehicle. Always wear protective clothing that is in good condition and meets the legal requirements.
    In the interest of your own safety, KTM recommends that you only operate the vehicle while wearing protective clothing.

Work rules
Special tools are necessary for certain tasks. The tools are not contained in the vehicle but can be ordered under the number in parentheses.
E.g.: bearing puller (15112017000) During assembly, non-reusable parts (e.g. self-locking screws and nuts, seals and seal rings, O-rings, pins, and lock washers) must be replaced by new parts. In some instances, a thread locker (e.g. Loctite®) is required. The manufacturer’s instructions for use must be followed. After disassembly, clean the parts that are to be reused and check them for damage and wear. Change damaged or worn parts. After you complete the repair or service work, check the operating safety of the vehicle.

Environment
If you use your motorcycle responsibly, you can ensure that problems and conflicts do not occur. To protect the future of the motorcycle sport, make sure that you use your motorcycle legally, display environmental consciousness, and respect the rights of others. When disposing of used oil, other operating and auxiliary fluids, and used components, comply with the laws and regulations of the respective country. Because motorcycles are not subject to the EU regulations governing the disposal of used vehicles, there are no legal regulations that pertain to the disposal of an end-of-life motorcycle. Your authorized KTM dealer will be glad to advise you.

Owner’s Manual
It is important that you read this Owner’s Manual carefully and completely before making your first trip. The Owner’s Manual contains useful information and many tips on how to operate, handle, and maintain your motorcycle. Only then will you find out how to customize the vehicle ideally for your own use and how you can protect yourself from injury? Keep the Owner’s Manual in an accessible place to enable you to refer to it as needed. If you would like to know more about the vehicle or have questions about the material you read, please contact an authorized KTM dealer. The Owner’s Manual is an important component of the vehicle and should be handed over to the new owner if the vehicle is sold.

Guarantee, warranty
The work prescribed in the service schedule must be carried out by an authorized KTM workshop only and confirmed in the customer’s Service & Warranty Booklet and in the KTM Dealer.net; otherwise, all warranty claims will be void. No warranty claims can be considered for damage resulting from manipulations and/or alterations to the vehicle. Additional information on the guarantee or warranty and the procedures involved can be found in the Service & Warranty Booklet.

Operating and auxiliary substances
Warning
Environmental hazard Improper handling of fuel is a danger to the environment.

  • Do not allow fuel to get into the groundwater, the ground, or the sewage system.
  • Use operating and auxiliary substances (such as fuel and lubricants) as specified in the Owner’s Manual.

Danger
Fire hazard Fuel is highly flammable.

  • Never refuel the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no fuel is spilt, especially on hot vehicle components. Clean up spilt fuel immediately.
  • The fuel in the fuel tank expands when warm and may emerge if overfilled. Follow the instructions on refueling.

Warning
Danger of poisoning Fuel is poisonous and a health hazard.

Fuel must not come into contact with the skin, eyes, or clothing. Do not breathe in the fuel vapors. If contact occurs with the eyes, rinse with water immediately and contact a physician. Immediately clean contaminated areas on the skin with soap and water. If fuel is swallowed, contact a physician immediately. Change clothing that is contaminated with fuel.

Warning
Environmental hazard Improper handling of fuel is a danger to the environment.

  • Do not allow fuel to get into the ground water, the ground, or the sewage system.

Reference Link

Download Link: https://www.ktm.com/en-us/service/manuals.html

Categories
250 EXC EXC KTM

KTM 250 EXC AU 2017 User Manual

KTM logo

KTM 250 EXC AU 2017

The KTM 250 EXC AU 2017 is an off-road motorcycle designed for enduro and trail riding. Manufactured by KTM, an Austrian motorcycle brand with a strong reputation in off-road racing, the 250 EXC AU offers a combination of power, agility, and durability to tackle challenging terrains.

The 2017 KTM 250 EXC AU is powered by a 249cc, single-cylinder, 2-stroke engine. Two-stroke engines are known for their lightweight design and high power-to-weight ratio, making them well-suited for off-road riding. The engine is equipped with KTM’s patented power valve system, which helps optimize power delivery across the rev range, ensuring a strong and tractable performance.

The motorcycle features a lightweight chromoly steel frame designed for durability and excellent handling characteristics. It incorporates high-quality suspension components, including a WP XPlor front fork and a WP PDS (Progressive Damping System) rear shock. These components offer ample suspension travel, allowing the bike to absorb bumps and obstacles on the trail effectively.

Braking performance is taken care of by Brembo hydraulic disc brakes, providing reliable and consistent stopping power in various riding conditions. The 250 EXC AU also features an electric starter for quick and convenient starting, as well as a kick starter as a backup.

The bike’s ergonomics are optimized for off-road riding. It features a slim and maneuverable design, allowing riders to easily navigate tight trails and challenging terrain. The seat is designed for comfort during longer rides, and the handlebars provide good control and leverage.

As an enduro motorcycle, the KTM 250 EXC AU is equipped with features necessary for off-road riding, such as a skid plate to protect the engine and frame from rocks and debris, handguards to shield the rider’s hands, and a headlight and taillight for legal and safe riding in low-light conditions or on public roads.

It’s important to note that the information provided here is specific to the 2017 model of the KTM 250 EXC AU. For the most accurate and up-to-date specifications and features, it is recommended to consult the official documentation or reach out to KTM or their authorized dealers.

Opening the filler cap

Danger
Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled.

  • Do not refuel the vehicle in the vicinity of open flames or lit cigarettes.
  • Switch off the engine for refueling.
  • Make sure that no fuel is spilled; particularly not on hot parts of the vehicle.
  • If any fuel is spilled, wipe it off immediately.
  • Observe the specifications for refueling.

Warning
The danger of poisoning Fuel is poisonous and a health hazard.

  • Avoid skin, eye, and clothing contact with fuel.
  • Immediately consult a doctor if you swallow fuel.
  • Do not inhale fuel vapors.
  • In case of skin contact, rinse the affected area with plenty of water.
  • Rinse the eyes thoroughly with water, and consult a doctor in case of fuel contact with the eyes.
  • Change your clothing in case of fuel spills on them.
  • Keep fuels correctly in a suitable canister, and out of the reach of children.

Info
The vehicle has various information and warning labels at prominent locations. Do not remove information/warning labels. If they are missing, you or others may not recognize the dangers and may therefore be injured.

Degrees of risk and symbols
Danger
Indicates a danger that will immediately and invariably lead to fatal or serious permanent injury if the appropriate measures are not taken.

Warning
Indicates a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken.

Caution
Indicates a danger that may lead to minor injuries if the appropriate measures are not taken.

Note
Indicates a danger that will lead to considerable machine and material damage if the appropriate measures are not taken.

Warning
Indicates a danger that will lead to environmental damage if the appropriate measures are not taken.

Tampering warning
Tampering with the noise control system is prohibited. Federal law prohibits the following acts or the causing thereof:

The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use, or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person. Among those acts presumed to constitute tampering are the acts listed below:

  1. Removal or puncturing of the main silencer, baffles, header pipes or any other components which conduct exhaust gases.
  2. Removal or puncturing of parts of the intake system.
  3. Lack of proper maintenance.
  4. Replacing moving parts of the vehicle, or parts of the exhaust or intake system, with parts other than those specified by the manufacturer.

Safe operation
Danger
The danger of accidents A rider who is not fit to ride poses a danger to him or herself and others.

  1. Do not operate the vehicle if you are not fit to ride due to alcohol, drugs or medication.
  2. Do not operate the vehicle if you are physically or mentally impaired.

Danger
The danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death.

  1. Always make sure there is sufficient ventilation when running the engine.
  2. Use an effective exhaust extraction system when starting or running the engine in an enclosed space.

Warning
The danger of burns Some vehicle components become very hot when the vehicle is operated.

  1. Do not touch any parts such as the exhaust system, radiator, engine, shock absorber, or brake system before the vehicle parts have cooled down.
  2. Let the vehicle parts cool down before you perform any work on the vehicle.

Only operate the vehicle when it is in perfect technical condition, in accordance with its intended use, and in a safe and environmentally compatible manner. The vehicle should only be used by trained persons. An appropriate driver’s license is needed to ride the vehicle on public roads. Have malfunctions that impair safety are promptly eliminated by an authorized KTM workshop. Adhere to the information and warning labels on the vehicle.

  1. Protective clothing

Warning
Risk of injury Missing or poor protective clothing presents an increased safety risk.

  1. Wear appropriate protective clothing such as helmets, boots, gloves as well as trousers, and a jacket with protectors on all rides.
  2. Always wear protective clothing that is in good condition and meets the legal regulations. In the interest of your own safety, KTM recommends that you only operate the vehicle while wearing protective clothing.

Work rules
Special tools are necessary for certain tasks. The tools are not contained in the vehicle but can be ordered under the number in parentheses.
E.g.: bearing puller (15112017000)
During assembly, non-reusable parts (e.g. self-locking screws and nuts, seals and seal rings, O-rings, pins, lock washers) must be replaced by new parts. In some instances, a thread locker (e.g. Loctite®) is required. The manufacturer’s instructions for use must be followed. After disassembly, clean the parts that are to be reused and check them for damage and wear. Change damaged or worn parts. After you complete the repair or service work, check the operating safety of the vehicle.

Environment
If you use your motorcycle responsibly, you can ensure that problems and conflicts do not occur. To protect the future of the motorcycle sport, make sure that you use your motorcycle legally, display environmental consciousness, and respect the rights of others. When disposing of used oil, other operating and auxiliary fluids, and used components, comply with the laws and regulations of the respective country. Because motorcycles are not subject to the EU regulations governing the disposal of used vehicles, there are no legal regulations that pertain to the disposal of an end-of-life motorcycle. Your authorized KTM dealer will be glad to advise you.

Owner’s Manual
It is important that you read this Owner’s Manual carefully and completely before making your first trip. The Owner’s Manual contains useful information and many tips on how to operate, handle, and maintain your motorcycle. Only then will you find out how to customize the vehicle ideally for your own use and how you can protect yourself from injury? Keep the Owner’s Manual in an accessible place to enable you to refer to it as needed. If you would like to know more about the vehicle or have questions about the material you read, please contact an authorized KTM dealer. The Owner’s Manual is an important component of the vehicle and must be handed over to the new owner if the vehicle is sold.

Manufacturer and implied warranty
The work specified in the service schedule may only be performed in an authorized KTM workshop and must be recorded in both the Service & Warranty Booklet and in KTM Dealer.net, otherwise, any warranty coverage will become void. Damage or secondary damage caused by tampering with and/or conversions on the vehicle is not covered by the warranty. Additional information on the manufacturer or implied warranty and the procedures involved can be found in the Service & Warranty Booklet.

Operating and auxiliary substances
Warning
Environmental hazard Improper handling of fuel is a danger to the environment.

  • Do not allow fuel to enter the groundwater, the soil, or the sewage system.
    Use operating and auxiliary substances (such as fuel and lubricants) as specified in the Owner’s Manual.

Spare parts, accessories
For your own safety, only use spare parts and accessory products that are approved and/or recommended by KTM and have them installed by an authorized KTM workshop. KTM accepts no liability for other products and any resulting damage or loss. Certain spare parts and accessory products are specified in parentheses in the descriptions. Your authorized KTM dealer will be glad to advise you. The current KTM PowerParts for your vehicle can be found on the KTM website.
International KTM Website: http://www.ktm.com

Reference Link

Download link: https://www.ktm.com/en-us/service/manuals.html

Categories
EXC KTM

KTM 150 EXC TPI 2020 User Manual

KTM logo

KTM 150 EXC TPI 2020

The KTM 150 EXC TPI is a off-road motorcycle that was introduced by KTM in 2020. It belongs to the EXC lineup, which is known for its high-performance and off-road capabilities. The “TPI” in the name stands for “Transfer Port Injection,” referring to the fuel injection system used in the bike.

The KTM 150 EXC TPI is powered by a 150cc two-stroke engine that utilizes KTM’s TPI technology. This fuel injection system replaces the traditional carburetor, offering improved fuel efficiency, smoother power delivery, and better throttle response. The TPI system also helps reduce emissions, making the bike more environmentally friendly.

In terms of design, the 150 EXC TPI features a lightweight and agile chassis, optimized for off-road riding. It has a slim profile, allowing riders to easily maneuver through tight trails and challenging terrain. The suspension system is designed to handle rough terrains, with high-quality components such as WP XPLOR forks and WP XPLOR PDS shock absorber at the rear.

The bike comes with a range of features and technologies aimed at enhancing performance and rider experience. It includes adjustable handlebars, allowing riders to customize their riding position for optimal comfort and control. Additionally, the KTM PowerParts catalog offers a wide range of accessories and upgrades to further personalize the bike to individual preferences.

The KTM 150 EXC TPI also incorporates advanced electronics for improved safety and performance. It features a multi-functional digital instrument cluster that provides essential information to the rider, including speed, RPM, fuel level, and more. The bike also includes various riding modes and traction control settings to adapt to different riding conditions.

As with any motorcycle, it’s always recommended to refer to the official KTM website or contact a KTM dealership for the most accurate and up-to-date information about the KTM 150 EXC TPI, as specifications and features may vary between model years and regions.

Braking

Warning
The danger of accidents Excessively forceful application of the brakes blocks the wheels.

  • Adjust the application of the brakes to the respective riding situation and riding surface conditions.

Warning
The danger of accidents A spongy pressure point on the front or rear brake reduces braking efficiency.

  • Check the brake system and do not continue riding until the problem is eliminated. (Your authorized KTM workshop will be glad to help.)

Warning
The danger of accidents Moisture and dirt impair the brake system.

  • Brake carefully several times to dry out and remove dirt from the brake linings and the brake discs.
  • On sandy, wet or slippery surfaces, use the rear brake.
  • Braking should always be completed before you go into a bend. Change down to a lower gear appropriate to your road speed.

Tampering with the noise control system is prohibited. Federal law prohibits the following acts or the causing thereof:

  1. The removal or rendering inoperative by any person other than for purposes of servicing, repair, or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use, or 2 the use of the vehicle after such device or element of the design has been removed or rendered inoperative by any person.

Among those acts presumed to constitute tampering are the acts listed below:

  1. Removal or puncturing of the main silencers, baffles, header pipes, or any other components which conduct exhaust gases.
  2. Removal or puncturing of parts of the intake system.
  3. Lack of proper maintenance.
  4. Replacing moving parts of the vehicle, or parts of the exhaust system or intake system, with parts other than those specified by the manufacturer.

Safe operation

Danger
The danger of accidents A rider who is not fit to ride poses a danger to him or herself and others.

  • Do not operate the vehicle if you are not fit to ride due to alcohol, drugs, or medication.
  • Do not operate the vehicle if you are physically or mentally impaired.

Danger
The danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death.

  • Always make sure there is sufficient ventilation when running the engine.
  • Use effective exhaust extraction when starting or running the engine in an enclosed space.

Warning
The danger of burns Some vehicle components become very hot when the vehicle is operated.

  • Do not touch any parts such as the exhaust system, radiator, engine, shock absorber, or brake system before the vehicle parts have cooled down.
  • Let the vehicle parts cool down before you perform any work on the vehicle. Only operate the vehicle when it is in perfect technical condition, in accordance with its intended use, and in a safe and environmentally compatible manner. The vehicle should only be used by trained persons. An appropriate driver’s license is needed to drive the vehicle on public roads. Have malfunctions that impair safety are promptly eliminated by an authorized KTM workshop. Adhere to the information and warning labels on the vehicle.

Protective clothing
Warning
Risk of injury Missing or poor protective clothing presents an increased safety risk.

  • Wear appropriate protective clothing such as helmets, boots, gloves as well as trousers, and a jacket with protectors on all rides.
  • Always wear protective clothing that is in good condition and meets the legal regulations. In the interest of your own safety, KTM recommends that you only operate the vehicle while wearing protective clothing.

Work rules
Unless specified otherwise, the ignition must be turned off during all work (model with ignition switch) or the engine must be at a standstill (models without ignition switch). Special tools are necessary for certain tasks. The tools are not a component of the vehicle but can be ordered using the number in parentheses.

Example: bearing puller (15112017000) During assembly, use new parts to replace parts that cannot be reused (e.g. self-locking screws and nuts, seals, sealing rings, O-rings, pins, and lock washers). In the case of certain screws, a screw adhesive (e.g. Loctite®) is required. Observe the manufacturer’s instructions. If a thread locker (e.g., Precote®) has already been applied to a new part, do not apply any additional thread locker. After disassembly, clean the parts that are to be reused and check them for damage and wear. Change damaged or worn parts. After completing a repair or service work, check the operating safety of the vehicle.

Environment
If you use your motorcycle responsibly, you can ensure that problems and conflicts do not occur. To protect the future of the motorcycle sport, make sure that you use your motorcycle legally, display environmental consciousness, and respect the rights of others. When disposing of used oil, other operating and auxiliary fluids, and used components, comply with the laws and regulations of the respective country. Because motorcycles are not subject to the EU regulations governing the disposal of used vehicles, there are no legal regulations that pertain to the disposal of an end-of-life motorcycle. Your authorized KTM dealer will be glad to advise you.

Owner’s Manual
It is important that you read this Owner’s Manual carefully and completely before making your first trip. The Owner’s Manual contains useful information and many tips on how to operate, handle, and service your motorcycle. Only then will you find out how to customize the vehicle ideally for your own use and how you can protect yourself from injury? Keep the Owner’s Manual in an accessible place to enable you to refer to it as needed. If you would like to know more about the vehicle or have questions about the material you read, please contact an authorized KTM dealer. The Owner’s Manual is an important component of the vehicle and must be handed over to the new owner if the vehicle is sold. The Owner’s Manual is also available for download from your authorized KTM dealer and on the KTM website.
International KTM Website: http://www.ktm.com

Manufacturer and implied warranty
The work prescribed in the service schedule must only be carried out in an authorized KTM workshop and confirmed in the KTM Dealer.net, as otherwise, all warranty claims will be void. Damage or secondary damage caused by tampering with and/or conversions on the vehicle is not covered by the manufacturer’s warranty.

Fuel, auxiliary substances

Note
Environmental hazard Improper handling of fuel is a danger to the environment.

  • Do not allow fuel to enter the groundwater, the soil, or the sewage system.
  • Use fuels and auxiliary substances in accordance with the Owner’s Manual and specifications.

Spare parts, accessories
For your own safety, only use spare parts and accessory products that are approved and/or recommended by KTM and have them installed by an authorized KTM workshop. KTM accepts no liability for other products and any resulting damage or loss. Certain spare parts and accessory products are specified in parentheses in the descriptions. Your authorized KTM dealer will be glad to advise you. The current KTM PowerParts for your vehicle can be found on the KTM website.
International KTM Website: http://www.ktm.com

Compression damping of the shock absorber
The compression damping of the shock absorber is divided into two ranges: high-speed and low-speed. High-speed and low-speed refer to the compression speed of the rear wheel suspension and not to the vehicle speed. The high-speed compression adjuster has an effect, for example, when landing after a jump: the rear wheel suspension compresses quickly. The low-speed compression adjuster has an effect, for example, when riding over long ground swells: the rear wheel suspension compresses slowly. These two ranges can be adjusted separately, although the transition between high-speed and low-speed is gradual. Thus, modifications in the high-speed range affect the compression damping in the low-speed range and vice versa.

Customer service
Your authorized KTM dealer will be happy to answer any questions you may have about your vehicle and KTM. A list of authorized KTM dealers can be found on the KTM website.
International KTM Website: http://www.ktm.com

Reference Link

Download Link: https://www.ktm.com/en-us/service/manuals.html