Auto User Guide

Repair a Fuse: 2016 Hyundai Tucson Fuse Diagram and Relay Guide

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Repair a Fuse: 2016 Hyundai Tucson Fuse Diagram and Relay Guide

If you need to quickly and effectively fix a blown fuse in your 2016 Hyundai Tucson, you need to know where the relays and fuse diagram are located. Fuses are very important for keeping electrical systems safe because they stop the flow of current when circuits are overloaded or short-circuited. With a detailed fuse diagram and switch layout, drivers can quickly find the fuse that is causing the circuit to not work. Some pictures help speed up the troubleshooting process. They are usually located in the fuse box, which is easy for the driver to reach. In addition, relays, which are like switches for high-current circuits, may be shown on the diagram to help with troubleshooting and repair even more. Now that drivers know this, they can safely fix blown fuses in their 2016 Hyundai Tucson, restoring electrical functionality and making sure the car keeps running.

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FUSES2016 Hyundai Tucson-Fuses Diagram and Relay-fig 1

A vehicle’s electrical system is protected from electrical overload damage by fuses.
This vehicle has 2 (or 3) fuse panels, one located in the driver’s side panel bolster, and the other in the engine compartment near the battery.
If any of your vehicle’s lights, accessories, or controls do not work, check the appropriate circuit fuse. If a fuse has blown, the element inside the fuse will be melted or broken.
If the electrical system does not work, first check the driver’s side fuse panel. Before replacing a blown fuse, turn the engine and all switches off, and then disconnect the negative battery cable. Always replace a blown fuse with one of the same rating.
If the replacement fuse blows, this indicates an electrical problem. Avoid using the system involved and immediately consult an authorized HYUNDAI dealer.

Information
Four kinds of fuses are used: blade type For lower amperage rating, cartridge type/Multi fuse/Battery fuse terminal for higher amperage ratings

WARNING
NEVER replace a fuse with anything but another fuse of the same rating.

  • A higher capacity fuse could cause damage and possibly cause a fire.
  • Do not install a wire or aluminum foil instead of the proper fuse – even as a temporary repair. It may cause extensive wiring damage and possibly a fire.

CAUTION
Do not use a screwdriver or any other metal object to remove fuses because it may cause a short circuit and damage the system.

Instrument Panel Fuse Replacement2016 Hyundai Tucson-Fuses Diagram and Relay-fig 2

  1. Turn the engine off.
  2. Turn all other switches OFF.
  3. Open the fuse panel cover.
  4. Refer to the label on the inside of the fuse panel cover to locate the suspected fuse location.
    2016 Hyundai Tucson-Fuses Diagram and Relay-fig 3
  5. Pull the suspected fuse straight out. Use the removal tool provided in the engine compartment fuse panel.
  6. Check the removed fuse; replace it if it is blown. Spare fuses are provided in the instrument panel fuse panels (or in the engine compartment fuse panel).
  7. Push in a new fuse of the same rating, and make sure it fits tightly in the clips. If it fits loosely, consult an authorized HYUNDAI dealer.

In an emergency, if you do not have a spare fuse, use a fuse of the same rating from a circuit you may not need for operating the vehicle, such as the cigarette lighter fuse.
If the headlamps or other electrical components do not work and the fuses are OK, check the fuse panel in the engine compartment. If a fuse is blown, it must be replaced with the same rating.

Fuse switch2016 Hyundai Tucson-Fuses Diagram and Relay-fig 4
Always, place the fuse switch in the ON position.
If you move the switch to the OFF position, some items such as the audio system and digital clock must be reset and the smart key may not work properly.

Information 2016 Hyundai Tucson-Fuses Diagram and Relay-fig 5
If the fuse switch is OFF, the above message will appear.

NOTICE

  • Always place the fuse switch in the ON position while driving the vehicle.
  • Do not move the fuse switch repeatedly. The fuse switch may be damaged.

Engine Compartment Panel Fuse Replacement2016 Hyundai Tucson-Fuses Diagram and Relay-fig 6

  1. Turn the engine off.
  2. Turn all other switches OFF.
  3. Remove the fuse panel cover by pressing the tap and pulling up.
  4. Check the removed fuse; replace it if it is blown. To remove or insert the fuse, use the fuse puller in the engine compartment fuse panel.
  5. Push in a new fuse of the same rating, and make sure it fits tightly in the clips. If it fits loosely, consult an authorized HYUNDAI dealer.

CAUTION
After checking the fuse box in the engine compartment securely close the fuse box cover inside the engine compartment, until it clicks.
If the fuse box is not closed properly, water may leak inside, possibly causing a malfunction with the electrical system.

Main fuse2016 Hyundai Tucson-Fuses Diagram and Relay-fig 7
If the main fuse is blown, it must be removed as follows:

  1. Turn off the engine.
  2. Disconnect the negative battery cable.
  3. Remove the fuse panel cover by pressing the tab and pulling it up.
  4. Remove the nuts shown in the picture above.
  5. Replace the fuse with a new one of the same rating.
  6. Reinstall in the reverse order of removal.

Information
If the main fuse is blown, consult an authorized HYUNDAI dealer.

Multi fuse2016 Hyundai Tucson-Fuses Diagram and Relay-fig 8
If the multi fuse is blown, it must be removed as follows:

  1. Turn off the engine.
  2. Disconnect the negative battery cable.
  3. Remove the fuse panel cover by pressing the tab and pulling it up.
  4. Remove the nuts shown in the picture above.
  5. Replace the fuse with a new one of the same rating.
  6. Reinstall in the reverse order of removal.

Information
If the multi fuse is blown, consult an authorized HYUNDAI dealer.

Fuse/Relay Panel Description

Instrument panel fuse panel2016 Hyundai Tucson-Fuses Diagram and Relay-fig 9
Inside the fuse/relay box cover, you can find the fuse/relay label describing the fuse/relay name and capacity.

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Information
Not all fuse panel descriptions in this manual may apply to your vehicle; the information is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label.2016 Hyundai Tucson-Fuses Diagram and Relay-fig 10

Instrument panel fuse panel

Fuse Name Fuse rating Circuit Protected
A/CON1 7.5A A/C Control Module, Cluster Ionizer (Auto A/C), E/R Junction Block (Blower Relay)
WIPER RR 15A ICM Relay Box (Rear Wiper Relay), Rear Wiper Motor
MODULE6 10A BCM, Smart Key Control Module
WASHER 15A Multifunction Switch (Washer Switch)

MODULE5

7.5A

Crash Pad Switch, Parking Assist Buzzer, BCM, ATM Shift Lever, 4WD ECM, AEB Sensor, Console Switch, Blind Spot Detection Radar LH/RH, Lane Departure Warning Control Module, Lane Keeping Assist Control Module
AIR BAG 15A SRS Control Module, Passenger Occupant Detection Sensor
MODULE1 10A BCM, Smart Key Control Module, AUDIO, A/V & Navigation Head Unit, TMU Module, AMP, Power Outside Mirror Switch, PCB Block (Power Outlet Relay)
START 10A ICM Relay Box (Burglar Alarm Relay), Transaxle Range Switch
MODULE7 7.5A Front Air Ventilation Seat Control Module, Front Seat Warmer Control Module, Rear Seat Warmer
HEATED STEERING 15A BCM
MODULE8 7.5A Driver/Passenger Power Outside Mirror, Center Facia Switch, Key Solenoid, AEB Sensor

MODULE4

7.5A

Data Link Connector, A/C Control Module, Head Lamp LH/RH, A/V & Navigation Head Unit, Electro Chromic Mirror, TMU Module, Front Air Ventilation Seat Control Module, Front Seat Warmer Control Module, Rear Seat Warmer
A/BAG IND 7.5A Instrument Cluster, Center Facia Switch
MODULE3 10A BCM, ATM Shift Lever, IPS Control Module (ON/START Input)
SMART KEY1 15A Smart Key Control Module
4WD 20A 4WD ECM

 

Fuse Name Fuse rating Circuit Protected
TAILGATE OPEN 10A Tail Gate Open Relay
S/HEATER RR 15A Rear Seat Warmer
MDPS 7.5A MDPS Unit
SMART KEY3 7.5A Smart Key Control Module, Immobilizer Module
CLUSTER 7.5A Instrument Cluster (IG1 Power), ATM Shift Lever ILL.
SMART KEY2 10A Smart Key Control Module, Start/Stop Button Switch, Immobilizer Module
MULTIMEDIA 15A Audio, A/V & Navigation Head Unit, TMU Module
INTERIOR LAMP 10A Ignition Key Ill. & Door Warning Switch, Luggage Lamp, Glove Box Lamp, Overhead Console Lamp, Front Vanity Lamp LH/RH, Room Lamp, Rear Personal Lamp LH/RH
DOOR LOCK 20A Door Lock Relay, Door Unlock Relay, ICM Relay Box (Two Turn Unlock Relay)
SUNROOF2 20A Panorama Sunroof
POWER OUTLET 20A Front Power Outlet & Cigarette Lighter
BRAKE SWITCH 7.5A Smart Key Control Module, Stop Lamp Switch
MEMORY2 10A Data Link Connector, BCM, Instrument Cluster, A/C Control Module, Auto Light & Photo Sensor, Electro Chromic Mirror, ICM Relay Box (Outside Mirror Folding/Unfolding Relay)
P/SEAT (PASS) 30A Passenger Seat Manual Switch
S/HEATER FRT 20A Front Air Ventilation Seat Control Module, Front Seat Warmer Control Module
SUNROOF1 20A Panorama Sunroof
MODULE2 20A PCB Block (Fuse – ABS3, ECU6, TCU2, MODULE1, MODULE2)
A/CON2 7.5A A/C Control Module
HEATED MIRROR 10A Driver/Passenger Power Outside Mirror, A/C Control Module, ECM (G4FJ)

 

Fuse Name Fuse rating Circuit Protected
P/SEAT (DRV) 30A Driver Seat Manual Switch
SAFETY P/WINDOW 25A Driver Safety Power Window Module
P/WINDOW RH 25A Power Window Main Switch, Passenger Power Window Switch
P/WINDOW LH 25A Power Window Main Switch
AMP 25A AMP


Engine compartment fuse panel2016 Hyundai Tucson-Fuses Diagram and Relay-fig 11
Inside the fuse/relay box cover, you can find the fuse/relay label describing the fuse/relay name and capacity.

Information
Not all fuse panel descriptions in this manual may apply to your vehicle; the information is accurate at the time of printing. When you inspect the fuse panel in your vehicle, refer to the fuse panel label.2016 Hyundai Tucson-Fuses Diagram and Relay-fig 12

Engine compartment main fuse panel

Fuse Name Fuse rating Protected Component

MULTI FUSE

MDPS 80A MDPS Unit
B+1 60A Smart Junction Block (ARISU-LT IPS 1, IPS 2, IPS 3, IPS 4, Fuse – AMP)
B+2 60A Smart Junction Block (ARISU-LT IPS 5, IPS 6, IPS 7, IPS 8, Fuse – SMART KEY1, SMART KEY2, BRAKE SWITCH)
B+3 50A Smart Junction Block (Fuse – SUNROOF1, SUNROOF2, S/HEATER FRT, S/HEATER RR, SAFETY P/WINDOW, Power Window Relay (Fuse – P/WINDOW LH, P/WINDOW RH)
ABS1 40A ESC Module, Multipurpose Check Connector
ABS2 40A ESC Module, Multipurpose Check Connector
IG1 40A Ignition Switch (W/O Smart Key), PCB Block (PDM (IG1)/PDM (ACC) Relay – With Smart Key)
IG2 30A Start Relay, Ignition Switch (W/O Smart Key), PCB Block (PDM (IG2) Relay – With Smart Key)

FUSE

B+4

50A

Smart Junction Block (Fuse – MODULE8, 4WD, P/SEAT (DRV), P/SEAT (PASS), TAILGATE OPEN, DOOR LOCK, Leak Current Autocut Device – Fuse Switch, INTERIOR LAMP, MULTIMEDIA, MEMORY2)
COOLING FAN1 40A [G4NC] Cooling Fan High Relay
50A [G4FJ] Cooling Fan High Relay
TCU3 40A [G4FJ – 7DCT] TCM
TCU4 40A [G4FJ – 7DCT] TCM
BLOWER 40A Blower Relay
POWER TAILGATE 40A Power Tail Gate Module
REAR HEATED 40A Rear Defogger Relay

 

Fuse Name Fuse rating Circuit Protected
WIPER FRT1 25A Ignition Switch (W/O Smart Key), PDM (IG2) Relay (With Smart Key)
TCU1 15A [G4FJ] TCM (7DCT)
WIPER FRT2 10A BCM
ECU3 20A PCM (G4NC) / ECM (G4FJ)
HORN 15A Horn Relay
BATTERY MANAGEMENT 10A Battery Sensor

SENSOR2

10A

[G4NC] Oil Control Valve #1/#2, Camshaft Position Sensor #1/#2, Purge Control Solenoid Valve,

Variable Intake Solenoid Valve, Canister Close Valve, Fuel Pump Relay

[G4FJ] Oil Control Valve #1/#2, Purge Control Solenoid Valve, Canister Close Valve, Fuel Pump Relay

SENSOR1 15A [G4NC] PCM, Oxygen Sensor (Up)/(Down) [G4FJ] ECM, Oxygen Sensor (Up)/(Down)
ECU2 20A IGNITION COIL #1/#2/#3/#4, Condenser (G4NC)
ECU5 15A PCM (G4NC) / ECM (G4FJ)
ECU4 15A PCM (G4NC) / ECM (G4FJ)

SENSOR3

10A

[G4NC] E/R Junction Block (Cooling Fan High Relay)

[G4FJ] Brake Vacuum Switch, RCV Control Solenoid Valve, E/R Junction Block (Cooling Fan High Relay)

DEICER 15A E/R Junction Block (Front Deicer Relay)
FUEL PUMP1 20A Fuel Pump Relay
MODULE1 7.5A Adaptive Front Lighting Module
B/ALARM HORN 10A E/R Junction Block (B/Alarm Horn Relay)
ABS3 10A ESC Module

 

Fuse Name Fuse rating Circuit Protected
MODULE2 10A [G4FJ] Vacuum Pump
POWER OUTLER FRT 20A Front Power Outlet & Cigarette Lighter
ECU6 10A PCM (G4NC) / ECM (G4FJ)
TCU2 15A Transaxle Range Switch, TCM (G4FJ – 7DCT)
B/UP LAMP 10A PCM (G4NC) / TCM (G4FJ), Transaxle Range Switch, Audio, A/V & Navigation Head Unit, Electro Chromic Mirror, Rear Combination Lamp (IN) LH/RH
POWER OUTLET REAR 20A Rear Power Outlet
ECU1 30A Engine Control Relay
 

How to Replace Fuses of Hyundai Tucson

To replace fuses in a Hyundai Tucson, follow these steps:

  1. Locate the Fuse Box: The fuse box in a Hyundai Tucson is typically located either in the engine bay or under the dashboard on the driver’s side.

  2. Turn off the Vehicle: Ensure that the vehicle is turned off and that the key is removed from the ignition.

  3. Identify the Blown Fuse: Use the fuse diagram on the fuse box cover to identify the fuse that corresponds to the malfunctioning component.

  4. Remove the Blown Fuse: Use needle-nose pliers or a fuse puller to gently grasp the blown fuse and pull it straight out of its slot.

  5. Check the Fuse: Inspect the fuse visually to confirm that it’s blown. If the metal strip inside is broken or burnt, it needs to be replaced.

  6. Select the Replacement Fuse: Use a replacement fuse of the same amp rating as the blown fuse. Using a fuse with a higher amp rating can cause electrical damage to the vehicle.

  7. Insert the Replacement Fuse: Align the new fuse with the terminals in the fuse slot and gently push it into place until it’s fully seated.

  8. Test the Component: After replacing the fuse, turn on the vehicle and test the component to ensure that it’s functioning properly.

  9. Replace the Fuse Box Cover: If applicable, replace the fuse box cover and ensure that it’s securely fastened.

  10. Dispose of the Blown Fuse: Safely dispose of the blown fuse. Do not reuse a blown fuse, as it’s no longer functional.

Tips:

  • Use the Fuse Puller Tool: If your Hyundai Tucson comes with a fuse puller tool, use it to remove the blown fuse. This can help prevent damage to the fuse or the fuse box.
  • Check Other Fuses: If you find one blown fuse, it’s a good idea to check the surrounding fuses as well. Sometimes, multiple fuses may blow simultaneously due to the same issue.
  • Keep Spare Fuses: It’s wise to keep a set of spare fuses of various amperage ratings in your vehicle’s glove compartment for quick replacement in case of emergencies.
 
 

FAQs

What is the first step to fixing a blown fuse in a 2016 Hyundai Tucson?

The first step is to locate the fuse box in your Hyundai Tucson. Typically, it is located in the engine bay or under the dashboard on the driver’s side.

How can I identify a blown fuse in my 2016 Hyundai Tucson?

Inspect the fuse visually to see if the metal strip inside is intact. If it’s broken or burnt, the fuse is likely blown.

Where can I find the diagram for the fuses in my 2016 Hyundai Tucson?

The fuse box cover usually has a diagram displaying the fuse layout and the function of each fuse.

What tools do I need to replace a blown fuse in my Hyundai Tucson?

You typically only need a pair of needle-nose pliers or a fuse puller, both of which are often included in the fuse box.

Can I replace a blown fuse in the 2016 Hyundai Tucson with a higher amp?

No, it’s not recommended. Always replace a blown fuse with one of the same amp rating to prevent damage to your vehicle’s electrical system.

How can I access the fuses under the dashboard of my Hyundai Tucson?

You may need to kneel and look under the dashboard on the driver’s side. Some fuses are accessible by simply pulling off the cover.

What should I do in the Hyundai Tucson if I can’t find the blown fuse?

If you can’t locate the blown fuse visually, you might need to use a multimeter to test each fuse individually for continuity.

Is there a specific fuse for the headlights in a 2016 Hyundai Tucson?

Yes, the headlights typically have their fuse. Refer to the fuse diagram to find the specific fuse for the headlights.

Can a blown fuse cause other electrical issues in my Hyundai Tucson?

Yes, a blown fuse can affect various electrical components in your vehicle, depending on which circuit the fuse protects.

How do I know if a relay is faulty in my Hyundai Tucson?

Relays are usually square-shaped and can be tested using a multimeter or by swapping with a known working relay of the same type.

Can I replace a fuse without disconnecting the battery in the 2016 Hyundai Tucson?

Yes, you can usually replace a fuse without disconnecting the battery. However, it’s always a good idea to disconnect the battery if you’re unsure or working on electrical components.

What if replacing the fuse doesn’t fix the issue with my Hyundai Tucson?

If replacing the fuse doesn’t solve the problem, there might be a deeper electrical issue that requires professional diagnosis and repair.

How often do fuses need to be replaced in a Hyundai Tucson?

Fuses typically last a long time and only need to be replaced if they blow due to a short circuit or overload.

Is it advisable to replace multiple fuses at once, even if only one is blown in the 2016 Hyundai Tucson?

While it’s not necessary to replace all fuses at once, it’s a good idea to check other fuses if you suspect an electrical issue to ensure none are faulty.

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